BioFlow Impact / TEA and LCA Overview

Case: Base Case · Plant Capacity: 1,000 t/day ethanol · Model run: Today, 10:24 AM

Minimum Selling Price (MSP)

$2.83

/gal · $0.75/L

Total CAPEX

$512.3

M · $512/tpd

Total OPEX (Annual)

$146.8

M/yr · $0.40/gal

IRR (After-Tax)

18.7%

Target: ≥ 15%

NPV (After-Tax, 10%)

$287.6 M

Discounted cash flow

Payback Period

3.6 yrs

Target: ≤ 5 yrs

Cost Breakdown (Total Annualized Cost)

Annualized cost by category

$216.9Mper year
Feedstock$73.4M33.8%
Capital Charge$43.0M19.8%
Utilities$32.6M15%
Labor$21.4M9.9%
Maintenance & Repairs$15.6M7.2%
Chemicals & Enzymes$12.6M5.8%
Other$18.3M8.5%

Top Cost Drivers

Annual contribution to total annualized cost

OPEX
Feedstock (Biomass)
$73.4M (33.8%)
Natural Gas
$19.2M (8.8%)
Electricity
$13.6M (6.2%)
Labor (Operating)
$12.1M (5.6%)
Enzymes
$9.8M (4.5%)
Maintenance & Repairs
$9.1M (4.2%)
Waste Disposal
$4.9M (2.3%)
Other
$4.7M (2.2%)

LCA Summary

Per gallon ethanol · gasoline baseline

Global Warming Potential

18.6 g CO₂e/gal

-79%

vs. gasoline

Fossil Energy Demand

5.2 MJ/gal

-72%

vs. gasoline

Water Consumption

1.35 gal/gal

-65%

vs. gasoline

Cash Flow (After-Tax)

Annual and cumulative cash flow · $M

05101520Annual $MCumulative $MAnnual

Key Economic Assumptions

Base-case model inputs

Project Life20 years
Construction Period2 years
Plant Start-UpYear 3
Discount Rate10%
Tax Rate21%
DepreciationMACRS (7 yr)
Financing60% Debt / 40% Equity
Cost Contingency15%
Working Capital$25.6M (5.0% of TCI)
Escalation (OPEX)2.5% / year

Economic vs. Environmental Comparison

Base case against gasoline benchmark

MetricThis caseGasolineChange
MSP$2.83/gal$2.68/gal+6%
GWP (GWP100)18.6 g CO₂e89.2 g CO₂e-79%
Fossil Energy Demand5.2 MJ18.6 MJ-72%
Water Consumption1.35 gal3.85 gal-65%